Tuesday, 18 September 2012

Manufacturing of fuselage

Hi, it's been a while but we are coming back with great news - we've build fuselage. Have a look how we did it.


We prepared molds for putting a lay up inside. The roughness of surface of molds is very important, thus we worked on it with waterproof sand paper and polishing paste. Right before laminating we covered surfacw with mold release wax and finally after all this proceedings we started with the best part of it - laminating. Have a look...

Fig.1 marking places for access doors

Fig.2 Cutting the nomex core

Fig.3 Cutting the fabrics

 Fig. 4 Laying up carbon fabrics



Fig.5 Lay up ready and waiting for core



Fig.6 Setting a vaccum



 Fig. 7 Under pressure


 Fig.8 Out of mold


Fig.9 With frames and empty place for "insert" for catapult launch fitting